Vertical Honing Machine
 



   
   Vertical Honing Machine

 

Vertical Honing Machine Model - ARIHONE 750 VAPT

Product Description

Operation:


The honing cycle is fully automatic. The operator has to clamp the component on the table and press the cycle start button. The honing tool rotates, reciprocates and expands and the operation cycle stops after preset time. Different types and grits of stones are used depending upon the material removal and surface finish requirements. This operation improves geometrical accuracies like Taper, Ovality, Roundness and improves Surface Finish by removal of tool chatter marks etc., increasing bearing contact area.

Special Features:

The machines are available in various special features depending on customer’s requirements. They are

  • Hydraulic Clamping
  • Auto Plug Gauging
  • Double Expansion Tool
  • Hydraulic Expansion
  • Servo Expansion
  • PLC/ CNC controls
  • Index Table etc.
  • Automatic Centralized Lubrication.

 Vertical Honing Machine

Application

Vertical Honing Machine is to hone heavier components like Hydraulic/ Pneumatic Cylinders, Liners, Diesel Engine Connecting Rods, Hydraulic Valves, Crank Cases, Cylinder Blocks for 2 & 3 Wheelers, Compressor Cylinders, Refrigerator Parts, Steering Pistons, Pneumatic Tools, Gun Barrels etc on batch and mass production basis.

Other Machines:

Manual/ Autostroking Horizontal Honing Machine, Horizontal Pipe Honing Machine, Lapping Machines, Superfinishing Machine. Die Polishing Machines, SPM Honing/ Lapping & Superfinishing machines.


TECHNICAL SPECIFICATION

Model   Arihone 750 VAPT x 1000
 
1. Working Range
a. Type   Vertical
 b. Capacity    
    Diameter range   150 - 750 mm
    Length  max.   1000 mm
    Maximum outer dia.   1500 mm
    That can be accommodated    
 
2. Spindle Range
a. No. of Spindle   1
b. Speed range RPM   10 - 50 (Infinitely variable) through mechanical variator with digital display.
c. Distance between column   1600 mm
d. Day light ( clear distance between the spindle nose when at the bottom and top of the table)   1500 mm
e. Drive   Geared Electrical Motor
f. Power   5 HP
 
3. Stroke Drive
a. Stroke length   1200 mm
b. Stroking speed   3 - 8 m/min (Infinitely Variable)
c. Drive   Hydraulic Cylinder
 
4. Expansion   Mechanical
 
5. Coolant System (Optional)    
a. Tank capacity   400 litres
 b. Coolant pump   2 HP
c. Coolant   Honilo 980
d. Filtration   3 stage magnetic, paper , gravity
 
6. Lubrication System   Manual
 
7. Hydraulic System
a. Hydraulic tank   400
b. Reciprocation   10 H.P
c. Speed controls   Through flow control valve
e. Hydraulic Pump   Vane type
 
8. Electrical System
a. Control System   PLC with 2 line Man Machine Interface (MMI)
b. Cycle controls   Manual / Semi Auto / Timer
c. Electrical   415 V - 3 Phase AC 50 Hz.
 
9. Working Table   1500 x (L) x 1500 (W) 700 mm through hole.
 
9a. Table Movement   Manual adjustment of 60mm maximum on XX and YY direction.
 
10. Component Clamping   Manual
 
11. Machine Dimensions (mtrs)   1.7 (L) x 3.0 (W) x 4.5 (H)
 
12. Total Wt. (Approx.)   5500 Kgs.

 

CASE STUDY

Model

Component

  Size
 
mm

Tol.
mm

Taper
     
m

/Ovality
m

Surface
         
m

Roughness
Ra.

Stock
Removal

Prod
Per shift

 

 

  Pre

Post

Pre

Post

Pre

Post

   mm

 

70VA
AG

Compress 
Block

± 0.030

H7

0.15

0.010

3.2

0.15

0.03

10

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