Vertical Honing Machine
 



   
   Vertical Honing Machine

   

VERTICAL HONING MACHINE MODEL -  ARIHONE 300 VA

Product Description

Operation:


The honing cycle is fully automatic. The operator has to clamp the component on the table and press the cycle start button. The honing tool rotates, reciprocates and expands and the operation cycle stops after preset time. Different types and grits of stones are used depending upon the material removal and surface finish requirements. This operation improves geometrical accuracies like Taper, Ovality, Roundness and improves Surface Finish by removal of tool chatter marks etc., increasing bearing contact area.

Special Features:

The machines are available in various special features depending on customer’s requirements. They are
  • Hydraulic Clamping
  • Auto Plug Gauging
  • Double Expansion Tool
  • Hydraulic Expansion
  • Servo Expansion
  • PLC/ CNC controls
  • Index Table etc.
  • Automatic Centralized Lubrication.

Vertical Honing Machine

Application

Vertical Honing Machine is to hone heavier components like Hydraulic/ Pneumatic Cylinders, Liners, Diesel Engine Connecting Rods, Hydraulic Valves, Crank Cases, Cylinder Blocks for 2 & 3 Wheelers, Compressor Cylinders, Refrigerator Parts, Steering Pistons, Pneumatic Tools, Gun Barrels etc on batch and mass production basis.

Other Machines:

Manual/ Autostroking Horizontal Honing Machine, Horizontal Pipe Honing Machine, Lapping Machines, Superfinishing Machine. Die Polishing Machines, SPM Honing/ Lapping & Superfinishing machines.

TECHNICAL SPECIFICATION

1. Working Range
a. Type   Vertical
 b. Capacity    
    Diameter range   50 - 300mm
    Length  max.   250 mm
 
2. Spindle Range
a. No. of Spindle   1
b. Speed range RPM   50 - 500
c. Throat   300 mm
d. Drive   Electric Motor
e. Power   10 HP
 
3. Stroke Drive
a. Stroke length   1200 mm
b. Stroking speed   0 - 15 m/min (Infinitely Variable)
c. Drive   Hydraulic Cylinder
 
4. Tool Expansion   Hydraulic Cylinder
 
5. Coolant System    
a. Tank Capacity   200
b. Coolant Pump   0.5 H.P
c. Coolant   Honilo 980
d. Filtration   3 stage magnetic paper gravity
 
6. Lubrication System   Manual lubrication
 
7. Hydraulic System
a. Hydraulic tank   600 litres.
b. Reciprocation   10 HP
c. Speed Controls   In 3 steps through flow control valve.
 
8. Electrical System
a. Switchgear/Timer   Relay Logic
b. Cycle controls   Manual/Semi Atuo/Timer
 
9. Working Table   600 x 600 mm ( approx )
 
10. Component Clamping   Mechanical
 
11. Weight   4000 Kg. (approx)

 

CASE STUDY

Model

Component

  Size
 
mm

Tol.
mm

Taper
     
m

/Ovality
m

Surface
         
m

Roughness
Ra.

Stock
Removal

Prod
Per shift

 

 

  Pre

Post

Pre

Post

Pre

Post

   mm

 

300
VA

Hyd. Cyld.

± 0.030

H7

0.010

0.005

3.2

0.10

0.30

50

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