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Vertical
Honing Machine Model -
ARIHONE 100 VA
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Product Description
Operation:
The honing cycle is fully automatic. The operator has to
clamp the component on the table and press the cycle start
button. The honing tool rotates, reciprocates and expands
and the operation cycle stops after preset time. Different
types and grits of stones are used depending upon the
material removal and surface finish requirements. This
operation improves geometrical accuracies like Taper,
Ovality, Roundness and improves Surface Finish by removal of
tool chatter marks etc., increasing bearing contact area.
Special
Features:
The machines are available in various special features
depending on customer’s requirements. They are
- Hydraulic
Clamping
- Auto
Plug Gauging
- Double
Expansion Tool
- Hydraulic
Expansion
- Servo
Expansion
- PLC/
CNC controls
- Index
Table etc.
- Automatic
Centralized Lubrication.
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Application
Vertical
Honing Machine is to hone heavier components like
Hydraulic/ Pneumatic Cylinders, Liners, Diesel Engine
Connecting Rods, Hydraulic Valves, Crank Cases, Cylinder
Blocks for 2 & 3 Wheelers, Compressor Cylinders,
Refrigerator Parts, Steering Pistons, Pneumatic Tools, Gun
Barrels etc on batch and mass production basis.
Other
Machines:
Manual/ Autostroking Horizontal Honing Machine, Horizontal
Pipe Honing Machine, Lapping Machines, Superfinishing
Machine. Die Polishing Machines, SPM Honing/ Lapping &
Superfinishing machines. |
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TECHNICAL
SPECIFICATION
| 1.
Working
Range |
| a.
Type |
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Vertical |
| b.
Capacity |
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Diameter range |
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20
- 100 mm |
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Length max. |
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250
mm |
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| 2.
Spindle
Range |
| a.
No. of Spindle |
|
1 |
| b.
Speed range RPM |
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250
– 1000 |
| c.
Throat |
|
200
mm |
| d.
Drive |
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Electric
Motor |
| e.
Power |
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5
HP |
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| 3.
Stroke
Drive |
| a.
Stroke length |
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350
mm |
| b.
Stroking speed |
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0
- 15 m/min (Infinitely Variable) |
| c.
Drive |
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Hydraulic
Cylinder |
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| 4.
Tool Expansion |
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Hydraulic
Cylinder |
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| 5.
Coolant System |
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| a.
Tank Capacity |
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100 |
| b.
Coolant Pump |
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0.1
H.P |
| c.
Coolant |
|
Honilo
980 |
| d.
Filteration |
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3
stage magnetic paper gravity |
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| 6.
Lubrication System |
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Manual
lubrication |
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| 7.
Hydraulic System |
| a.
Hydraulic tank |
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400
litres. |
| b.
Reciprocation |
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7.5
HP |
| c.
Speed Controls |
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In
3 steps through flow control valve. |
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| 8.
Electrical System |
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| a.
Switchgear/Timer |
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Relay
Logic |
| b.
Cycle controls |
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Manual/Semi
Atuo/Timer |
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| 9.
Working Table |
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400
x 400 mm ( approx ) |
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| 10.
Component Clamping |
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Mechanical |
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| 13.
Weight |
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CASE STUDY
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Model
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Component
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Size
mm
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Tol.
mm
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Taper
m
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/Ovality
m
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Surface
m
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Roughness
Ra.
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Stock
Removal
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Prod
Per shift
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Pre
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Post
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Pre
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Post
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Pre
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Post
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mm
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100
VA
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Cyl.
Liner
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± 0.010
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±0.005
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0.020
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0.007
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2.5
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0.4
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0.090
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450
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TOP
TOP
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